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| FORM 641 (REV. B) 9/99 INSTALLATION INSTRUCTIONS (R) COMP 9000 90 SERIES POINT TYPE DISTRIBUTOR OLD DISTRIBUTOR REMOVAL 1. Disconnect distributor point wire from negative () side of coil. STARTING THE ENGINE CAUTION: Before starting the engine, be sure all tools, wires and miscellaneous objects are clear of moving engine parts. 2. Rotate engine until timing mark on crank balancer lines up with 1. Connect a timing light. Find the area with the best view of the TDC mark on timing tab. timing marks. 3. Remove cap from original distributor. Rotor blade should point to 2. Crank the engine. If it fails to start, rotate the distributor in small number one spark plug wire terminal of cap. If not, rotate engine increments left or right until engine starts. Do not exceed more one full turn until timing marks line up again. than ten degrees of rotation either way. 4. Note position of rotor blade, remove hold-down clamp at distribu- 3. Set timing as recommended by the engine manufacturer, then tor base and remove distributor from engine. tighten the distributor hold down clamp. Make sure timing is still correct. If timing has moved, repeat this procedure. COMP 9000 DISTRIBUTOR INSTALLATION NOTE: The Comp 9000 adjustment is preset at the factory. 1. Prepare new Comp 9000 distributor by removing the spark plug wire retainer and distributor cap. 2. Place the Comp 9000 distributor into the engine. Do not install clamp at this time. Raise distributor housing enough to turn rotor, point rotor blade in direction of original rotor. 3. Seat distributor fully into engine. NOTE. It may be necessary to turn the oil pump drive with a long screw driver to fully seat the distributor. 4. Install distributor hold-down clamp. Leave clamp loose enough to rotate distributor for timing purposes. 5. Install Comp 9000 distributor cap as follows: move spark plug wires from old cap to new cap one wire at a time, starting with the number one cylinder, attach wires to matching terminals on new cap. Do not attach coil lead at this time. NOTE: It may be necessary to purchase and install spark plug wire boots and terminal kit, Mallory part number 669. 6. Install the spark plug wire retainer, then attach coil lead. 7. Attach distributor point harness to negative () side of coil. MALLORY COMP 9000 SERVICE PARTS QTY. 1 1 1 1 1 2 1 1 1 DESCRIPTION WIRE RETAINER WITH SCREWS DISTRIBUTOR CAP ASSEMBLY ROTOR ASSEMBLY, RH ROTATION ROTOR ASSEMBLY, LH ROTATION CAP ADAPTER/SHIELD ASSEMBLY W/SCREWS CONTACT POINT SET WITH SCREWS CONDENSOR WITH BRACKET AND SCREWS POINT WIRE HARNESS DISTRIBUTOR CAM GREASE (1/4 OZ TUBE) PART NO. 29744 29745 29772 29773 29748 102 X 400 29775 26015 MALLORY COMP 9000 DISTRIBUTOR 90 SERIES POINT TYPE TUNE-UP AND MAINTENANCE INFORMATION NOTE: Turning wrench clockwise increases dwell angle. POINT NO. 1 Both the red point harness lead and the orange condensor lead must connect to this point when distributor is in this point. IMPORTANT: Apply a light film of Mallory distributor cam grease (supplied) on surface of cam to extend point life. NOTE: If dwell meter is not available, set each point gap at .018 .020 With connector unplugged, using the 8-cyl scale on your dwell meter, adjust the setting to read 26 28 dwell angle. Proceed to Step 2 to attain total dwell setting. MALLORY COMP 9000 POINT ADJUSTMENT PROCEDURE OR POINT NO. 2 Connect black point harness lead only to this point to ensure proper distributor adjustment and performance. NOTE: Turning wrench clockwise increases dwell angle. After reinserting plug connector, adjust the second set of points to the total dwell angle setting of 34 36, again using the 6-cyl scale on your dwell meter. Once these two steps have been completed, you must reset your ignition timing. MALLORY IS A DIVISION OF THE MR. GASKET PERFORMANCE GROUP 550 MALLORY WAY, CARSON CITY, NEVADA 89701 (775) 882-6600 FAX (775) 887-4326 www.mrgasket.com FORM #641 (REV. B) 9/99 Made in U.S.A. Printed in U.S.A. (R) This distributor is equipped with an O-ring. If the original distributor has a steel gasket, discard it and use only the O-ring supplied with the Mallory distributor. NOTICE FORM 664A (R) This distributor is equipped with an O-ring. If the original distributor has a steel gasket, discard it and use only the O-ring supplied with the Mallory distributor. NOTICE FORM 664A (R) This distributor is equipped with an O-ring. If the original distributor has a steel gasket, discard it and use only the O-ring supplied with the Mallory distributor. NOTICE FORM 664A (R) This distributor is equipped with an O-ring. If the original distributor has a steel gasket, discard it and use only the O-ring supplied with the Mallory distributor. NOTICE FORM 664A (R) This distributor is equipped with an O-ring. If the original distributor has a steel gasket, discard it and use only the O-ring supplied with the Mallory distributor. NOTICE FORM 664A |
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